Vanguard Heating Gas Heater VGN30 User Manual

®
VENT-FREE NATURAL GAS GARAGE HEATER  
OWNER’S OPERATION AND INSTALLATION MANUAL  
Model: VGN30  
WARNING: If the information in this manual  
is not followed exactly, a fire or explosion  
may result causing property damage, per-  
sonal injury, or loss of life.  
WARNING:Improperinstallation,  
adjustment, alteration, service, or  
maintenance can cause injury or  
property damage. Refer to this  
manualforcorrectinstallationand  
operationalprocedures.Forassis-  
tance or additional information  
consult a qualified installer, ser-  
vice agency, or the gas supplier.  
— Do not store or use gasoline or other  
flammable vapors and liquids in the  
vicinity of this or any other appliance.  
— WHAT TO DO IF YOU SMELL GAS  
• Do not try to light any appliance.  
• Do not touch any electrical switch; do  
not use any phone in your building.  
• Immediatelycallyourgassupplierfrom  
a neighbor’s phone. Follow the gas  
supplier’s instructions.  
• If you cannot reach your gas supplier,  
call the fire department.  
®
— Installation and service must be per-  
formed by a qualified installer, service  
agency, or the gas supplier.  
T
Save this manual for future reference.  
 
SAFETY  
!
WARNINGS Continued  
WARNING ICON  
G
001  
INFORMATION  
1. Use only natural gas. Do not convert heater to use different fuel type.  
Continued  
2. If you smell gas  
• Shut off gas supply.  
• Do not try to light any appliance.  
• Do not touch any electrical switch; do not use any phone in your building.  
• Immediately call your gas supplier from a neighbor’s phone. Follow the  
gas supplier’s instructions.  
• If you cannot reach your gas supplier, call the fire department.  
3. Never install the heater  
• in sleeping quarters, a mobile home, or a recreational vehicle  
• where curtains, furniture, clothing, or other flammable objects are less than  
36 inches from the front, top, or sides of the heater  
• as a fireplace insert  
• in high traffic areas  
• in windy or drafty areas  
4. Open window or garage door to admit fresh, outside air when using heater.  
Open window one (1) or two (2) inches. When used without fresh, outside air,  
heater may give off carbon monoxide gas.  
5. Never run heater in small, closed room.  
6. If heater shuts off, do not relight until you provide fresh, outside air. If heater  
keeps shutting off, have it serviced.  
7. Do not run heater  
• where flammable liquids or vapors are used or stored  
• under dusty conditions  
8. Never place any objects on the heater.  
9. Surface of heater becomes very hot when running heater. Keep children and  
adults away from hot surface to avoid burns or clothing ignition. Heater will  
remain hot for a time after shut-down. Allow surface to cool before touching.  
10. Make sure grill guard is in place before running heater.  
11. Do not alter heater or its controls. Any change may create a safety hazard.  
12. Do not use heater if any part of heater has been under water.  
13. Turn off and unplug heater and let cool before servicing. Only a qualified  
service person should service and repair heater.  
14. Do not operate heater above elevations of 4,500 feet.  
3
 
Ignitor Button  
Control Knob  
PRODUCT  
IDENTIFICATION  
Grill  
Guard  
Heat  
Shield  
Front  
Panel  
Heater  
Cabinet  
Figure 1 - Vent-Free Natural Gas Garage Heater  
Install and use heater with care. Follow all local codes. In the absence of local  
codes, use the latest edition of National Gas Code ANSI Z223.1, also known as  
NFPA 54*.  
LOCAL CODES  
*Available from:  
American National Standards Institute, Inc.  
1430 Broadway  
New York, NY 10018  
National Fire Protection Association, Inc.  
Batterymarch Park  
Quincy, MA 02269  
1. Remove heater from carton.  
UNPACKING  
PRODUCT  
2. Remove all protective packaging applied to heater for shipment.  
3. Check heater for any shipping damage. If heater is damaged, promptly inform  
dealer where you bought heater.  
Safety Device  
This heater has a pilot with an Oxygen Depletion Sensor Shutoff System (ODS).  
FEATURES The ODS/pilot is a required feature for vent-free garage heaters. The ODS/pilot  
shuts off the heater if there is not enough fresh air.  
Piezo Ignition System  
This heater has a piezo ignitor. This system requires no matches, batteries, or other  
sources to light heater.  
4
 
INSTALLING  
TO WALL  
NOTICE  
A qualified service person must install heater. Follow all local codes.  
CHECK GAS TYPE  
Use only natural gas. If your gas supply is not natural gas, do not install heater. Call  
dealer where you bought heater for proper type heater.  
INSTALLATION ITEMS  
Before installing the heater, make sure you have the items listed below.  
• piping (check local codes)  
• sealant (resistant to propane gas)  
• manual shutoff valve *  
• ground joint union  
• test gauge connection * (see  
Figure 10, page 11)  
• sediment trap  
• tee joint  
• pipe wrench  
* An A.G.A. design certified manual shutoff valve with 1/8" NPT tap is an acceptable  
alternative to test gauge connection. Purchase the optional A.G.A. design certified  
manual shutoff valve from your dealer. See ACCESSORIES, page 23.  
LOCATING HEATER  
This heater is designed to be mounted on a wall.  
!
WARNING  
WARNING ICON  
G
001  
Maintain the minimum clearances shown in Figure 2 (page 6). If  
you can, provide greater clearances from floor, ceiling, and join-  
ing wall.  
!
WARNING ICON  
G
001  
WARNING  
Never install the heater  
in sleeping quarters, a mobile home, or a recreational vehicle  
where curtains, furniture, clothing, or other flammable objects  
are less than 36 inches from the front, top, or sides of the  
heater  
as a fireplace insert  
in high traffic areas  
in windy or drafty areas  
NOTICE  
Do not install or operate heater in areas where impurities in the air  
(such as tobacco smoke) exist. Particles from these impurities may  
discolor walls.  
Continued  
5
 
!
CAUTION  
WARNING ICON  
G
001  
When installing, locate heater where moving vehicle will not hit it.  
For convenience and efficiency, install heater  
where there is easy access for operation, inspection, and service  
where strong wind gusts from an open door or garage door can not blow  
directly into heater.  
An optional fan kit is available from your dealer. See ACCESSORIES, page 23. If  
planning to use fan, locate heater near an electrical outlet.  
CEILING  
36"  
Minimum  
6"  
Minimum  
From  
Sides Of  
Heater  
Left  
Side  
Right  
Side  
16 3/4"  
Minimum To Top  
Surface of  
FLOOR  
Combustible Material  
CLEARANCE-Garage heater  
GRH/PV 009A  
Figure 2 - Mounting Clearances As Viewed From Front of Heater  
6
 
INSTALLING HEATER TO WALL  
Mounting Bracket  
The mounting bracket is located on back panel of heater. It has been taped there for  
shipping. Remove mounting bracket from back panel.  
Mounting  
Bracket  
Figure 3 - Mounting Bracket Location  
Removing Front Panel Of Heater  
1. Remove two screws near bottom corners of front panel.  
2. Lift straight up on grill guard until it stops. Grill guard will slide up about 1/4".  
3. Pull bottom of front panel forward, then down.  
4. Remove cardboard packing from grill and heat shield.  
Figure 4 - Removing Front Panel Of Heater  
Methods For Attaching Mounting Bracket To Wall  
Only use last hole on each end of mounting bracket to attach bracket to wall. These  
two holes are 16 inches apart from their centers. Attach mounting bracket to wall in  
one of two ways.  
1. Attaching to wall stud  
2. Attaching to wall anchor  
Attaching to wall stud This method provides the strongest hold. Insert mounting  
screws through mounting bracket and into wall studs.  
Attaching to wall anchor This method allows you to attach mounting bracket to  
hollow walls (wall areas between studs) or to solid walls (concrete or masonry).  
Decide which method better suits your needs. Either method will provide a secure  
hold for the mounting bracket.  
7
 
Marking Screw Locations  
1. Tape mounting bracket to wall where heater will be located. Make sure mount-  
ing bracket is level.  
!
WARNING  
WARNING ICON  
G
001  
Maintain minimum clearances shown in Figure 5. If you can,  
provide greater clearances from floor and joining wall.  
2. Mark screw locations on wall (see Figure 5).  
Note: Only mark last hole on each end of mounting bracket. Insert mounting  
screws through these holes only.  
3. Remove tape and mounting bracket from wall.  
11"  
Min.  
16"  
Only Insert Mounting  
Screws Through Last  
Hole On Each End  
32 1/2"  
Min.  
AjdoingWal  
Floor  
Figure 5 - Mounting Bracket Clearances  
Attaching Mounting Bracket To Wall  
Note: Wall anchors, mounting screws, and spacers are in hardware package. The  
hardware package is provided with heater.  
Attaching to wall stud method  
For attaching mounting bracket to wall studs  
1. Drill holes at marked locations using 9/64" drill bit.  
2. Place mounting bracket onto wall. Line up last hole on each end of bracket with  
holes drilled in wall.  
3. Insert mounting screws through bracket and into wall studs.  
4. Tighten screws until mounting bracket is firmly fastened to wall studs.  
Attaching to wall anchor method  
For attaching mounting bracket to hollow walls (wall areas between studs) or solid  
walls (concrete or masonry)  
1. Drill holes at marked locations using 5/16" drill bit. For solid walls (concrete or  
masonry), drill at least 1" deep.  
2. Fold wall anchor as shown in Figure 6.  
Figure 6 - Folding Anchor  
8
3. Insert wall anchor (wings first) into hole. Tap anchor flush to wall.  
Continued  
 
4. For thin walls (1/2" or less), insert red key into wall anchor. Push red key to  
popopen anchor wings. IMPORTANT: Do not hammer key!  
For thick walls (over 1/2" thick) or solid walls, do not pop open wings.  
Figure 7 - Popping Open Anchor Wings For Thin Walls  
5. Place mounting bracket onto wall. Line up last hole on each end of bracket with  
wall anchors.  
6. Insert mounting screws through bracket and into wall anchors.  
7. Tighten screws until mounting bracket is firmly fastened to wall.  
Placing Heater On Mounting Bracket  
1. Locate two horizontal slots on back panel of heater.  
2. Place heater onto mounting bracket. Slide horizontal slots onto stand-out tabs on  
mounting bracket.  
Horizontal Slots  
Stand-Out Tab  
Mounting Bracket  
(attached to wall)  
Figure 8 - Mounting Heater Onto Mounting Bracket  
Installing Bottom Mounting Screws  
1. Locate two bottom mounting holes. These holes are near bottom on back panel  
of heater (see Figure 9).  
2. Mark screw locations on wall.  
3. Remove heater from mounting bracket.  
4. If installing bottom mounting screws into hollow or solid wall, install wall  
anchors. Follow steps 1 thru 4 under Attaching To Wall Anchor Method, page 8.  
If installing bottom mounting screw into wall stud, drill holes at marked loca-  
tions using 9/64" drill bit.  
5. Replace heater onto mounting bracket.  
6. Place spacers between bottom mounting holes and wall anchor or drilled hole.  
7. Hold spacer in place with one hand. With other hand, insert mounting screw  
through bottom mounting hole and spacer. Place tip of screw in opening of wall  
anchor or drilled hole.  
8. Tighten both screws until heater is firmly secured to wall. Do not over tighten.  
Note: Do not replace front panel at this time. Replace front panel after making  
gas connections and checking for leaks (see pages 10-12).  
Figure 9 - Installing Bottom Mounting Screws  
9
 
CONNECTING  
TO GAS  
NOTICE  
A qualified service person must connect heater to gas supply.  
Follow all local codes.  
SUPPLY  
!
WARNING  
WARNING ICON  
G
001  
Never connect heater to private (non-utility) gas wells. This gas is  
commonly known as well-head gas.  
IMPORTANT: Check gas line pressure before connecting heater to gas line. Gas  
line pressure must be no greater than 14 inches of water. If gas line pressure is  
higher, heater regulator damage could occur.  
!
CAUTION  
WARNING ICON  
G
001  
Use only new, black iron or steel pipe. Copper tubing may be used  
in certain areas. Check your local codes. Use pipe of 1/2" diameter  
or greater to allow proper gas volume to heater. If pipe is too small,  
undue loss of pressure will occur.  
Installation must include a manual shutoff valve, union, and plugged 1/8" NPT tap.  
Locate NPT tap within reach for test gauge hook up. NPT tap must be upstream  
from heater (see Figure 10, page 11).  
Apply pipe joint sealant lightly to male threads. This will prevent excess sealant  
from going into pipe. Excess sealant in the pipe could result in clogged heater  
valves.  
CAUTION  
!
WARNING ICON  
G
001  
Use pipe joint sealant that is resistant to liquid petroleum (LP) gas.  
Install sediment trap in supply line as shown in Figure 10. Locate sediment trap  
where it is within reach for cleaning. Locate sediment trap where trapped matter is  
not likely to freeze. A sediment trap traps moisture and contaminants. This keeps  
them from going into heater controls. If sediment trap is not installed or is installed  
wrong, heater may not run properly.  
10  
 
IMPORTANT: Hold pressure regulator with wrench when connecting it to gas piping  
and/or fittings.  
Note: Burner bracket  
not shown for clarity  
Pressure  
Regulator  
1/2" NPT  
Pipe Nipple  
Heater  
Cabinet  
Ground Joint  
Union  
Tee Joint  
Test  
Gauge  
Connection *  
Reducer  
Bushing to  
1/8" NPT  
Manual  
Shutoff  
Valve *  
1/8" NPT  
Plug Tap  
From Gas Meter  
(4" W.C. to 10.5" W.C. Pressure)  
Tee Joint  
Sediment  
Trap  
Pipe  
Nipple  
3" Minimum  
Cap  
Figure 10 - Gas Connection  
* An A.G.A. design certified manual shutoff valve with 1/8" NPT tap is an acceptable  
alternative to test gauge connection. Purchase the optional A.G.A. design certified  
manual shutoff valve from your dealer. See ACCESSORIES, page 23.  
CHECKING  
GAS  
CONNECTIONS  
!
WARNING  
WARNING ICON  
G
001  
Test all gas piping and connections for leaks after installing or  
servicing. Correct all leaks at once.  
!
WARNING  
WARNING ICON  
G
001  
Never use an open flame to check for a leak. Apply a mixture of  
liquid soap and water to all joints. Bubbles forming show a leak.  
Correct all leaks at once.  
PRESSURE TESTING GAS SUPPLY PIPING SYSTEM  
Test Pressures In Excess Of 1/2 PSIG  
1. Disconnect heater and its individual manual shutoff valve from gas supply  
piping system. Pressures in excess of 1/2 PSIG will damage heater regulator.  
2. Cap off open end of gas pipe where manual shutoff valve was connected.  
3. Pressurize supply piping system by either using compressed air or  
opening main gas valve located on or near gas meter.  
Continued 11  
 
4. Check all joints of gas supply piping system. Apply mixture of liquid soap and  
water to gas joints. Bubbles forming show a leak.  
5. Correct all leaks at once.  
Test Pressures Equal To or Less Than 1/2 PSIG  
1. Close manual shutoff valve (see Figure 11).  
2. Pressurize supply piping system by either using compressed air or opening main  
gas valve located on or near gas meter.  
3. Check all joints from gas meter to manual shutoff valve (see Figure 12). Apply  
mixture of liquid soap and water to gas joints. Bubbles forming show a leak.  
4. Correct all leaks at once.  
PRESSURE TESTING HEATER GAS CONNECTIONS  
1. Open manual shutoff valve (see Figure 11).  
2. Open main gas valve located on or near gas meter.  
3. Make sure control knob of heater is in the OFF position.  
4. Check all joints from manual shutoff valve to control valve (see Figure 12).  
Apply mixture of liquid soap and water to gas joints. Bubbles forming show a  
leak.  
5. Correct all leaks at once.  
6. Light heater (see OPERATING HEATER, pages 13 thru 15). Check the rest of  
the internal joints for leaks.  
7. Turn off heater (see TO TURN OFF GAS TO APPLIANCE, page 15).  
8. Replace front panel.  
Open  
P
Manual  
Shutoff  
Valve  
Closed
Figure 11 - Manual Shutoff Valve  
Control Valve Location  
Gas Meter  
Manual  
Shutoff  
Valve  
Figure 12 - Checking Gas Joints  
12  
 
FOR YOUR SAFETY READ BEFORE LIGHTING  
OPERATING  
HEATER  
!
WARNING  
WARNING ICON  
G
001  
If you do not follow these instructions exactly, a fire or  
explosion may result causing property damage, personal  
injury or loss of life.  
A. This appliance has a pilot which must be lighted by hand. When lighting the  
pilot, follow these instructions exactly.  
B. BEFORE LIGHTING smell all around the appliance area for gas. Be sure to  
smell next to the floor because some gas is heavier than air and will settle on  
the floor.  
WHAT TO DO IF YOU SMELL GAS  
Do not try to light any appliance.  
Do not touch any electric switch; do not use any phone in your building.  
Immediately call your gas supplier from a neighbors phone. Follow the  
gas suppliers instructions.  
If you cannot reach your gas supplier, call the fire department.  
C. Use only your hand to push in or turn the gas control knob. Never use tools. If  
the knob will not push in or turn by hand, dont try to repair it, call a qualified  
service technician or gas supplier. Force or attempted repair may result in a fire  
or explosion.  
D. Do not use this appliance if any part has been under water. Immediately call a  
qualified service technician to inspect the appliance and to replace any part of  
the control system and any gas control which has been under water.  
LIGHTING INSTRUCTIONS  
1. STOP! Read the safety information above.  
2. Make sure manual shutoff valve is fully open.  
Clockwise  
3. Turn control knob clockwise  
to the OFF position.  
Control Knob  
Ignitor Button  
HIGH  
OFF  
IGNITOR  
LOW  
PILOT  
Figure 13 - Control Knob In The OFF Position  
13  
 
4. Wait five (5) minutes to clear out any gas. Then smell for gas, including near the  
floor. If you smell gas, STOP! Follow Bin the safety information at the top of  
page 13. If you dont smell gas, go to the next step.  
C-clockwise  
5. Press in control knob and turn counterclockwise  
to the PILOT position.  
Keep control knob pressed in for five (5) seconds (see Figure 13).  
Note: You may be running this heater for the first time after hooking up to gas  
supply. If so, the control knob may need to be pressed in for 30 seconds. This  
will allow air to bleed from the gas system.  
If control knob does not pop up when released, contact a qualified service  
person or gas supplier for repairs.  
6. With control knob pressed in, push down and release ignitor button. This will  
light pilot. The pilot is attached to the front of burner. The burner and pilot are  
located behind the heat shield. If needed, keep pressing ignitor button until pilot  
lights.  
Note: If pilot does not stay lit, refer to TROUBLESHOOTING, pages 17 thru  
20. Also contact a qualified service person or gas supplier for repairs. Until  
repairs are made, light pilot with match. To light pilot with match, see  
MANUAL LIGHTING PROCEDURE, page 15.  
Ignitor Electrode  
Thermocouple  
Pilot Burner  
Pilot  
GRH/OV 007F  
Figure 14 - Pilot  
7. Keep control knob pressed in for 30 seconds after lighting pilot. After 30 sec-  
onds, release control knob.  
Note: If pilot goes out, repeat steps 3 thru 7.  
C-clockwise  
8. Turn control knob counterclockwise  
to the LOW position. The main  
burner should light. Set control knob to any heat level between HIGH and LOW.  
To turn control knob from LOW to a higher setting, press in the control knob  
C-clockwise  
and turn counterclockwise  
.
Note: Both HIGH and LOW are locked positions. You must press in control  
knob before turning it from these positions.  
CAUTION  
!
WARNING ICON  
G
001  
Do not try to adjust heating levels by using the manual shutoff  
valve.  
14  
Continued  
 
TO TURN OFF GAS TO APPLIANCE  
Shutting Off Heater  
1. Turn control knob clockwise  
Clockwise  
to the PILOT position.  
Clockwise  
2. Press in control knob and turn clockwise  
to the OFF position.  
3. Turn off all electric power to the appliance if service is to be performed.  
Shutting Off Burner Only (pilot stays lit)  
Clockwise  
1. Turn control knob clockwise  
to the PILOT position.  
MANUAL LIGHTING PROCEDURE  
1. Remove front panel (see Figure 3, page 7).  
2. Follow steps 1 thru 5 under LIGHTING INSTRUCTIONS, pages 13 and 14.  
3. With control knob pressed in, strike match. Hold match to pilot until pilot lights.  
4. Keep control knob pressed in for 30 seconds after lighting pilot. After 30  
seconds, release control knob.  
5. Replace front panel.  
Check pilot flame pattern and burner flame pattern often.  
INSPECTING  
BURNER  
PILOT FLAME PATTERN  
Figure 15 shows a correct pilot flame pattern. Figure 16 shows an incorrect pilot  
flame pattern. The incorrect pilot flame is not touching the thermocouple. This will  
cause the thermocouple to cool. When the thermocouple cools, the heater will shut  
down.  
Pilot Burner  
Thermocouple  
Figure 15 - Correct Pilot Flame Pattern  
Thermocouple  
Pilot Burner  
Figure 16 - Incorrect Pilot Flame Pattern  
Continued  
15  
 
If pilot flame pattern is incorrect, as shown in Figure 16  
turn heater off (see TO TURN OFF GAS TO APPLIANCE, page 15)  
see TROUBLESHOOTING, pages 17 thru 20  
BURNER FLAME PATTERN  
Figure 17 shows a correct burner flame pattern. Figure 18 shows an incorrect  
burner flame pattern. The incorrect burner flame pattern shows yellow tipping of  
the flame. It also shows the flame higher than 1/2 the heat shield height.  
WARNING  
!
WARNING ICON  
G
001  
If yellow tipping occurs, your heater could produce increased  
levels of carbon monoxide. If burner flame pattern shows yellow  
tipping, follow instructions at bottom of this page.  
NOTICE  
Do not mistake orange flames with yellow tipping. Dirt or other fine  
particles enter the heater and burn causing brief patches of orange  
flame.  
1/2 HEAT  
SHIELD HEIGHT  
CORRECT FLAME PATTERN  
AT HIGH POSITION  
Figure 17 - Correct Burner Flame Pattern  
Yellow  
Tipping  
1/2 HEAT  
SHIELD HEIGHT  
INCORRECT FLAME PATTERN  
AT HIGH POSITION  
Figure 18 - Incorrect Burner Flame Pattern  
If burner flame pattern is incorrect, as shown in Figure 18  
turn heater off (see TO TURN OFF GAS TO APPLIANCE, page 15)  
see TROUBLESHOOTING, pages 17 thru 20  
16  
 
CLEANING  
AND  
WARNING  
!
WARNING ICON  
G
001  
Turn off heater and let cool before cleaning.  
MAINTENANCE  
!
CAUTION  
WARNING ICON  
G
001  
You must keep control areas, burner, and circulating air passage-  
ways of heater clean. Inspect these areas of heater before each use.  
Have heater inspected yearly by a qualified service person. Heater  
may  
need more frequent cleaning due to sawdust, cobwebs, etc.  
ODS/PILOT AND BURNER  
Use a vacuum cleaner, pressurized air, or small, soft bristled brush to clean.  
CABINET  
Air Passageways  
Use a vacuum cleaner or pressurized air to clean.  
Exterior  
Use a soft cloth dampened with a mild soap and water mixture. Wipe the  
cabinet to remove dust.  
TROUBLE-  
SHOOTING  
WARNING  
!
WARNING ICON  
G
001  
Turn off and unplug heater and let cool before servicing. Only a  
qualified service person should service and repair heater.  
Note: All troubleshooting  
items are listed in order of  
operation.  
!
CAUTION  
WARNING ICON  
G
001  
Never use a wire, needle, or similar object to clean ODS/pilot. This  
can damage ODS/pilot unit.  
OBSERVED  
PROBLEM  
POSSIBLE  
CAUSE  
REMEDY  
Whenignitorbuttonis 1. Ignitor electrode posi- 1. Replace ignitor  
pressed, there is no  
spark at ODS/pilot  
tioned wrong  
2. Ignitor electrode broken  
2. Replace ignitor  
3. Ignitor electrode not con- 3. Reconnect ignitor cable  
nected to ignitor cable  
4. Ignitor cable pinched or 4. Free ignitor cable if  
wet  
pinched by any metal or  
tubing.Keepignitorcable  
dry  
5. Piezo ignitor nut is loose 5. Tighten nut holding piezo  
ignitor to heater cabinet.  
Nut is located inside  
heater cabinet at top  
6. Broken ignitor cable  
7. Bad piezo ignitor  
6. Replace ignitor cable  
7. Replace piezo ignitor  
Continued  
17  
 
OBSERVED  
PROBLEM  
POSSIBLE  
CAUSE  
REMEDY  
Whenignitorbuttonis  
pressed, there is spark  
at ODS/pilot but no  
ignition  
1. Gas supply turned off or  
manual shutoff valve  
closed  
2. Control knob not in PI-  
LOT position  
1. Turn on gas supply or  
open manual shutoff  
valve  
2. Turn control knob to PI-  
LOT position  
3. Control knob not  
pressed in while in PI-  
LOT position  
3. Press in control knob  
whileinPILOTposition  
4. Air in gas lines when  
installed  
4. Continue holding down  
control knob. Repeat ig-  
niting operation until air  
is removed  
5. ODS/pilot is clogged  
5. Clean ODS/pilot (see  
CLEANING  
AND  
M A I N T E N A N C E ,  
page 17) or replace  
ODS/pilot assembly  
6. Gas regulator setting is  
not correct  
6. Replace gas regulator  
ODS/pilot lights but  
flame goes out when  
control knob is  
released  
1. Control knob not fully  
pressed in  
2. Control knob not  
pressed in long enough  
1. Press in control knob  
fully  
2. After ODS/pilot lights,  
keep control knob  
pressed in 30 seconds  
3. Fully open manual shut-  
off valve  
3. Manual shutoff valve  
not fully open  
4. Thermocouple connec-  
tion loose at control  
valve  
4. Hand tighten until snug,  
then tighten 1/4 turn  
more  
5. Pilot flame not touching  
thermocouple, which  
allows thermocouple to  
cool, causing pilot  
flame to go out. This  
problem could be  
caused by one or both of  
the following:  
5. A) Contact local natural  
gas company  
B)CleanODS/pilot(see  
CLEANING  
AND  
M A I N T E N A N C E ,  
page 17) or replace  
ODS/pilot assembly  
A) Low gas pressure  
B) Dirty or partially  
clogged ODS/pilot  
6. Thermocouple dam-  
aged  
7. Control valve damaged  
6. Replace thermocouple  
7. Replace control valve  
1. Clean burner (see  
Burner does not light  
after ODS/pilot is lit  
1. Burner orifice is  
clogged  
CLEANING  
AND  
M A I N T E N A N C E ,  
page 17) or replace  
burner orifice  
18  
Continued  
Continued  
 
OBSERVED  
PROBLEM  
POSSIBLE  
CAUSE  
REMEDY  
Burner does not light 2. Burner orifice diameter 2. Replace burner orifice  
after ODS/pilot is lit is too small  
(continued from page 3. Inlet gas pressure is too 3. Contact local natural gas  
18) low company  
Delayed ignition of 1. Manifoldpressureistoo 1. Contact local natural gas  
burner  
low  
2. Burner orifice is 2. Clean burner (see  
clogged CLEANING AND  
company  
MAINTENANCE, page  
17) or replace burner ori-  
fice  
Burner backfiring  
during combustion  
1. Burner orifice is 1. Clean burner (see  
clogged or damaged  
CLEANING  
AND  
MAINTENANCE, page  
17) or replace burner ori-  
fice  
2. Burner damaged  
3. Gas regulator defective  
2. Replace burner  
3. Replace gas regulator  
Yellow flame during 1. Not enough air  
burner combustion  
1. Check burner for dirt and  
debris. If found, clean  
burner (see CLEANING  
AND MAINTENANCE,  
page 17)  
2. Gas regulator defective  
2. Replace gas regulator  
Slight smoke or odor 1. Residues from manu- 1. Problem will stop after a  
during initial opera-  
tion  
facturing processes  
few hours of operation  
Heater produces a 1. Turning control knob to 1. Turn control knob to  
whistling noise when  
burner is lit  
HIGH position when  
burner is cold  
LOW position and let  
warm up for a minute  
2. Air in gas line  
2. Operate burner until air is  
removed from line. Have  
gas line checked by local  
natural gas company  
3. Air passageways on 3. Observe minimum instal-  
heater blocked  
lation clearances (see  
Figure 2, page 6)  
4. Dirty or partially 4. Clean burner (see  
CLEANING AND  
clogged burner orifice  
MAINTENANCE, page  
17) or replace burner ori-  
fice  
Continued  
19  
 
WARNING  
!
WARNING ICON  
G
001  
If you smell gas  
Shut off gas supply.  
Do not try to light any appliance.  
Do not touch any electrical switch; do not use  
any phone in your building.  
Immediately call your gas supplier from a  
neighbors phone. Follow the gas suppliers  
instructions.  
If you cannot reach your gas supplier, call the  
fire department.  
OBSERVED  
PROBLEM  
POSSIBLE  
CAUSE  
REMEDY  
Heater produces a  
clicking/ticking noise  
justafterburnerislitor  
shut off  
1. Metal expanding while  
heating or contracting  
while cooling  
1. This is common with  
most heaters. If noise is  
excessive, contact quali-  
fied service person  
Heater produces un-  
wanted odors  
1. Heater burning vapors  
from paint, solvents,  
glues, etc.  
1. Ventilate garage. Stop  
usingodorcausingprod-  
ucts while heater is run-  
ning  
2. Gas leak. See Warn-  
2. Locate and correct all  
leaks (see CHECKING  
GAS CONNECTIONS,  
page 11)  
ing statement at  
top of page  
Heater shuts off in use  
(ODS operates)  
1. Not enough fresh air is  
available  
1. Open window and/or  
door for ventilation  
2. Low line pressure  
2. Contact local natural gas  
company  
3. ODS/pilot is partially  
clogged  
3. Clean ODS/pilot (see  
CLEANING  
AND  
MAINTENANCE, page  
17)  
Gas odor even when  
control knob is in OFF  
position  
1. Gas leak. See Warn-  
1. Locate and correct all  
leaks (see CHECKING  
GAS CONNECTIONS,  
page 11)  
ing statement at  
top of page  
2. Control valve defective  
2. Replace control valve  
Gas odor during com-  
bustion  
1. Foreign matter between  
control valve and  
burner  
1. Take apart gas tubing  
andremoveforeign mat-  
ter  
2. Gas leak. See Warn-  
ing statement at  
2. Locate and correct all  
leaks (see CHECKING  
GAS CONNECTIONS,  
page 11)  
top of page  
20  
 
You may have further questions about installation, operation, or troubleshooting.  
If so, contact DESA Internationals Technical Service Department at 1-800-323-  
TECHNICAL  
SERVICE 5190.  
B.T.U (Variable)  
Type Gas  
Ignition  
15,000/30,000  
Natural Only  
Piezo  
SPECIFICATIONS  
Pressure Regulator Setting  
3" W.C.  
Inlet Gas Pressure (inches of water)  
Maximum  
Minimum  
7"  
5"  
Dimensions, Inches (H x W x D)  
Heater  
23.5 x 25.9 x 8.0  
25.8 x 28.7 x 10.1  
Carton  
Weight (pounds)  
Heater  
30  
35  
Shipping  
When gas pressure is too low  
pilot will not stay lit  
SERVICE  
HINTS  
burner will have delayed ignition  
heater will not produce specified heat  
When gas quality is bad  
pilot will not stay lit  
burner will produce flames and soot  
heater will backfire when lit  
You may feel your gas pressure is too low or gas quality is bad. If so, contact your  
local natural gas supplier.  
21  
 
Note: Use only original replacement parts. This will protect your warranty cover-  
age for parts replaced under warranty.  
REPLACEMENT  
PARTS  
Parts Under Warranty  
Contact authorized dealers of this product. If they cant supply original replace-  
ment part(s), call DESA Internationals Technical Service Department at 1-800-  
323-5190.  
When calling, have ready  
your name  
your address  
model number of your heater  
how heater was malfunctioning  
type of gas used (propane or natural gas)  
purchase date  
Usually, we will ask you to return the defective part to the factory.  
Parts Not Under Warranty  
Contact authorized dealers of this product. If they cant supply original replacement  
part(s), call DESA Internationals Parts Department at 1-800-972-7879.  
When calling, have ready  
model number of your heater  
the replacement part number  
22  
 
Purchase these heater accessories from your local dealer. If they can not supply  
these accessories, call DESA Internationals Parts Department at 1-800-972-7879.  
You can also write to the address listed on the back page of this manual.  
ACCESSORIES  
FAN KIT - GA2100A  
Provides better heat distribution. Makes  
heater more efficient. Complete installation  
and operating instructions  
provided with fan.  
FAN ACCESSORY-GRH  
A 007  
MANUAL SHUTOFF  
VALVE - GA5010  
Manual shutoff valve with 1/8" NPT tap.  
Shutoff Valve  
A 014  
23  
 
21  
10-1  
22  
10-2  
26  
27  
28  
8
23  
20  
24  
11  
19  
ODS/Pilot  
10  
12  
4
13  
8
14  
17  
16  
9
25  
18  
7
5
3
6
15  
2
1
 
This list contains replaceable parts used in your heater. When ordering parts, follow  
the instructions listed under REPLACEMENT PARTS on page 22 of this manual.  
PARTS LIST  
KEY  
PART  
NO.  
1
2
3
4
5
6
7
8
NUMBER  
DESCRIPTION  
Screw, #10 x 3/8"  
Front Panel  
Grill Guard  
Grill Guard Clip  
Heat Shield  
Screw, #10 x 3/8"  
Deflector Unit  
Ignitor Cable  
QTY.  
2
1
1
2
1
4
1
1
2
1
1
1
098304-01  
098742-12  
098197-02  
098342-01  
099001-01BR  
M11084-26  
098352-02BR  
098271-02  
098249-01  
098244-03  
9
10  
Nut, M5  
ODS/Pilot, N.G.  
Thermocouple  
Ignitor Electrode  
Burner  
10-1 098593-01  
10-2 098515-01  
11  
099126-02  
098517-01  
098251-06  
098250-01  
098867-04  
099553-01  
098519-01  
098298-03  
098265-01  
098246-04  
098529-02  
097159-01  
M11084-26  
M11084-38  
098268-02  
098354-01  
098508-01  
099066-01  
1
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
3/16" Pilot Tubing  
Injector  
Injector Holder  
Pressure Regulator  
Pilot Shield  
3/8" Outlet (Burner) Tubing  
3/8" Inlet Tubing  
3/8" NPT Male Elbow  
Control Valve  
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
Cabinet  
Piezo Ignitor  
Screw, #10 x 3/8"  
Screw, #8 x 3/8"  
1/2" NPT Female Elbow  
Control Knob  
Valve Retainer Nut  
Mounting Bracket  
1
PARTS AVAILABLE NOT SHOWN  
098306-01 Control Position Label  
1
25  
 
NOTES  
26  
 
NOTES  
27  
 
WARRANTY INFORMATION  
KEEP THIS WARRANTY  
Model  
Serial No.  
Date Purchased  
Always specify model and serial numbers when communicating with the factory.  
We reserve the right to amend these specifications at any time without notice. The only warranty applicable is our  
standard written warranty. We make no other warranty, expressed or implied.  
LIMITED WARRANTY  
VANGUARD VENT-FREE GARAGE HEATERS  
DESA International warrants this product and any parts thereof, to be free from defects in material and work-  
manship for two years from the date of first purchase, provided that the product has been properly installed,  
operated, and maintained in accordance with all applicable instructions. To make a claim under this warranty,  
the bill of sales or proof of purchase must be presented.  
This warranty is extended only to the original retail purchaser. This warranty covers only the cost of parts and  
labor required to restore this heater to proper operating condition. Warranty parts must be obtained through  
authorized dealers of this product and/or DESA International who will provide original factory replacement  
parts. Failure to use original factory replacement parts voids this warranty. The heater must be installed by a  
qualified installer in accordance with all local codes and instructions furnished with the unit.  
This warranty does not apply to parts that are not in original condition because of normal wear and tear, or parts  
that fail or become damaged as a result of misuse, accidents, lack of proper maintenance, alteration, tampering,  
contaminated fuels, or defects caused by improper installation. Travel, transportation, and incidental costs  
associated with warranty repairs are not reimbursable under this warranty and are the responsibility of the  
owner.  
To the full extent allowed by the law of the jurisdiction that governs the sale of the product, this express  
warranty excludes any and all other expressed warranties and limits the duration of any and all implied warran-  
ties, including warranties of merchantability and fitness for a particular purpose to two years from the date of  
first purchase; and DESA Internationals liability is hereby limited to the purchase price of the product and  
DESA International shall not be liable for any other damages whatsoever including indirect, incidental, or  
consequential damages.  
Some states do not allow a limitation of how long an implied warranty lasts or an exclusion or limitation of  
incidental or consequential damages, so the above limitation of implied warranties, or exclusion, or limitation of  
damages may not apply to you.  
This warranty provides the original retail purchaser with specific legal rights. For specific information regarding  
those rights, please consult the applicable state laws.  
®
For information about this warranty write:  
DESA  
INTERNATIONAL  
P.O. Box 90004  
2701 Industrial Drive  
Bowling Green, KY 42102-9004  
099579-01  
REV. C  
4/92  
 

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